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Solvay’s fluoropolymers are used to make MF and UF flat sheet and hollow fiber membranes for a wide range of bioprocessing and medical filtration applications.
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TabPanel1
AJAX HAS BEEN KNOW TO ENHANCE USER INTERFACE
AJAX HAS BEEN KNOW TO ENHANCE USER INTERFACE
AJAX HAS BEEN KNOW TO ENHANCE USER INTERFACE
AJAX HAS BEEN KNOW TO ENHANCE USER INTERFACE
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OverviewPropertiesAgency ApprovalsSolef®/Hylar® PVDFHalar® ECTFEAlgoflon® PTFEAquivion™ PFSA
Proven Membrane Performance
Molecular weights with controlled viscosities along with very high purity levels make these materials an excellent choice for membranes covering a broad range of porosity and shapes.
Key Features
- High purity
- Outstanding chemical resistance
- Excellent mechanical properties
- Continuous use up to 150°C
- Excellent resistance to aging
- Solution (DIPS) or melt processing (TIPS)
- Global agency approvals for drinking water, food contact and healthcare applications
| FLUOROPOLYMERS FOR MEMBRANES |
| |
Pellet |
Powder |
| Solef® PVDF |
| |
6010 |
6010 |
| |
|
1015 |
| |
|
6020 |
| |
460 |
461 |
| Halar® ECTFE |
| |
901 |
|
| |
902 |
|
| Algoflon® PTFE |
| |
Membrane |
Dispersion |
| Aquivion™ PFSA |
| |
E79 |
D83 |
| |
E87 |
|
Fluoropolymers Properties
Excellent chemical resistance combined with hydrolytic stability, high strength and the ability to operate over a broad pH range makes these polymers the right choice for membranes used in demanding end-use environments. Physical Properties
| PHYSICAL PROPERTIES |
| Property |
Test Method |
Units |
Solef
6010 |
Solef
1015 |
Solef
6020 |
Hylar
460, 461 |
Halar
901 |
Halar
902 |
| Form |
|
|
pellet,
powder |
powder |
powder |
pellet,
powder |
pellets |
pellets |
| Density |
ASTM D 792 |
g/cm3 |
1.78 |
1.78 |
1.78 |
1.76 |
1.68 |
1.71 |
| Molecular Weight, Mw |
GPC vs PS
standards |
g/mol
x 103 |
320 |
570 |
700 |
440 |
|
|
| Polydispersity |
|
|
2.1 |
2.4 |
2.2 |
4.1 |
|
|
| Solution Viscosity |
Brookfield |
cp |
330(1) |
1,400(1) |
2,700(1) |
1,000(1) |
|
|
| Melt Flow Index |
ASTM D |
g/10 min |
6.0(2) |
0.2(2) |
1.3(3) |
0.6(2) |
1.0(4) |
1.0(5) |
Water Absorption
24 hours, 23°C |
ASTM D 570 |
% |
< 0.04 |
< 0.04 |
< 0.04 |
< 0.04 |
< 0.1 |
< 0.1 |
Mechanical Properties
| MECHANICAL PROPERTIES |
| Property |
Test Method |
Units |
Solef
6010 |
Solef
1015 |
Solef
6020 |
Hylar
460, 461 |
Halar
901 |
Halar
902 |
Tensile Strength
at Yield |
ASTM D 638
23°C, 50
mm/min |
psi
MPa |
7,685-8,265
53-57 |
7,685-8,265
53-57 |
7,685-8,265
53-57 |
7,000
48 |
4,300
30 |
4,300-4,600
30-32 |
Tensile Strength
at Break |
ASTM D 638
23°C, 50
mm/min |
psi
MPa |
5,075-7,250
35-50 |
5,075-7,250
35-50 |
7,685-8,265
25-50 |
6,000
41 |
7,800
54 |
6,500-7,400
45-51 |
Tensile
Elongation
at Yield |
ASTM D 638
23°C, 50
mm/min |
% |
5-10 |
5-10 |
5-10 |
10 |
5 |
4-5 |
Tensile
Elongation
at Break |
ASTM D 638
23°C, 50
mm/min |
% |
20-50 |
20-50 |
15-50 |
100 |
250 |
250-300 |
Tensile
Modulus |
ASTM D 638
23°C, 1
mm/min |
kpsi
MPa |
348
2,400 |
319
2,200 |
239
1,650 |
188
1,300 |
240(1)
1,655(1) |
265(1)
1,827(1) |
Flexion
Maximum
Load |
ASTM D 790
23°C, 2
mm/min |
psi
MPa |
11,165
77 |
10,150
70 |
9,570
66 |
8,000
55 |
|
|
| Flexural Strength |
ASTM D 638
23°C, 2.5
mm/min |
psi
MPa |
|
|
|
|
6,800
47 |
7,840
54 |
Flexural
Modulus |
ASTM D 790
23°C, 2
mm/min |
kpsi
MPa |
304
2,100 |
290
2,000 |
261
1,800 |
217
1,500 |
245
1,690 |
252(2)
1,737(2) |
Thermal Properties
| THERMAL PROPERTIES |
| Property |
Test Method |
Units |
Solef
6010 |
Solef
1015 |
Solef
6020 |
Hylar
460, 461 |
Halar
901 |
Halar
902 |
| Melting Point |
ASTM D 3418 |
°C |
173 |
173 |
171 |
160 |
242 |
220-230 |
Heat of Fusion
80°C to end of melt |
ASTM D 3418 |
J/g |
61 |
60 |
60 |
46 |
42 |
28 |
Glass Transition
Temperature |
DMTA |
°C |
-32 |
-30 |
-34 |
-39 |
85 |
85 |
| Thermal Stability |
TGA
1% weight loss, N2 |
°C |
375-400 |
375-400 |
375-400 |
375-400 |
405 |
405 |
Chemical Resistance
| CHEMICAL RESISTANCE & SOLUTION PROPERTIES |
| Property |
Solef
1015 |
Solef
6010 |
Solef
6020 |
Hylar
460 |
| Hydrolytic Stability |
+ |
+ |
+ |
+ |
| Inorganic Acids |
+ |
+ |
+ |
+ |
| Organic Acids |
0 |
0 |
0 |
0 |
| Alkali |
– |
– |
– |
– |
| Aliphatic Hydrocarbons |
+ |
+ |
+ |
+ |
| Aromatic Hydrocarbons |
+ |
+ |
+ |
+ |
| Aliphatic Alcohols |
0 |
0 |
0 |
0 |
| Chlorinated Solvents |
+ |
+ |
+ |
+ |
| Dipolar Aprotic Solvents |
0 |
0 |
0 |
0 |
| Chlorine(1) |
+ |
+ |
+ |
+ |
| Ozone |
+ |
+ |
+ |
+ |
| Sterilization by Gamma Ra(2) |
+ |
+ |
+ |
+ |
| Sterilization by Steam |
+ |
+ |
+ |
+ |
KEY
"+": Polymer is resistant. Any increase in weight is less than 2% and any decrease in weight is less than 0.3%. The tensile yield strength is at least 85% of the initial value.
"0": Use of polymer is limited. Response does not meet above criteria. For example, weight increase may be more than 2%. However, the polymer can be used if stress is low.
"–": Polymer is not resistant. There is considerable alteration of the polymer, such as dissolution or chemical or physical degradation.
COMMENTS
1. In general Solef is very resistant to inorganic acids. In carboxylic acids, the acidity does not affect polymer performance, although swelling may occur.
2. Dipolar aprotic solvents is a huge class of chemicals: some are solvents for PVDF (e.g. NMP) while some can be recommended for use in contact with PVDF at low temperatures (e.g. butyl acetate).
3. Chlorine and ozone are able to generate free radicals that can attack PVDF. In conditions promoting the formation of radicals (e.g. UV light), care must be taken for the use of the polymer as chemical attack was observed.
4. Gamma radiation could damage PVDF depending on the radiation dose. Good resistance was observed up to 20-40 MRad, but chemical attack may occur at higher doses.
Solvents for Solef® PVDF and Hylar® PVDF
| SOLVENTS FOR SOLEF PVDF AND HYLAR PVDF |
| Good Solvents |
Good Swelling Agents |
Poor Swelling Agents |
Non-Solvents |
| DMF |
Acetone |
Tetrahydrofuran |
Water |
| DMAc |
Cyclohexanone |
Methyl-Ethyl Ketone |
Methanol |
| NMP |
g-Butyrolactone |
|
Ethanol |
| TEP |
|
|
Toluene |
| DMSO |
|
|
n-Hexane |
Abbreviations
DMAc: N,N-Dimethylacetamide
DMF: N,N-Dimethyl Formamide
DMSO: Dimethyl Sulfoxide
NMP: N-Methyl-2-Pyrrolidone
TEP: Triethyl Phosphate
Agency Approvals for Fluoropolymers
| AGENCY APPROVALS FOR FLUOROPOLYMERS |
| |
Solef® PVDF |
Hylar® PVDF |
Halar® ECTFE |
| Bioprocessing |
| USP Class VI |
1008/0001 |
460 461 |
901 902 |
| |
Solef® PVDF |
Halar® ECTFE |
|
| Water Contact |
| NSF 61 |
1008/0001 1010/0001 1010/0901 6008/0001 6010/0001 6010/0000 |
901 902 |
|
| |
Solef® PVDF |
|
|
| Food Contact |
| FDA |
1000 and 6000 series comply with 21 CFR 177.2510 |
|
|
| EC Directive |
1000 and 6000 series comply with 2002/72/EC as subsequently amended |
|
|
| NSF 51 |
1008/0001 1010/0001 1015/1001 6008/0001 6010/1001 6020/1001 |
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Solef® PVDF
Solef® PVDF homopolymers are used to make durable, long-lasting membranes. Their toughness, chemical resistance and oxidative stability allow membranes to tolerate a wide variety of feed streams and cleaning methods. These materials are soluble in conventional processing solvents to make hollow fiber and flat sheet membranes by DIPS and TIPS processes.
Solef® PVDF homopolymers are made using a suspension-type polymerization process which provides a linear, gel-free product. They are available in powders and pellets that cover a wide range of molecular weights. High molecular weight grades improve fiber strength and minimize fiber breakage.
Solef® is also a broad MWD grade of PVDF with low crystallinity and physical properties of standard homopolymers. Solef® 460 also has a relatively high concentration of chain branches that give it unique resistance properties in certain applications.
Typical Applications |
Key Features |
- Low pressure water filtration
- Wastewater treatment
- RO/NF pre-treatment
|
- High purity
- Broad chemical resistance
- Excellent mechanical properties
- Continuous use up to 150°C
- Excellent resistance to aging
- Easy processing by solution
- Broad molecular weight and high branching
- Physiologically harmless and approved for contact with food products
|
| SOLEF® PVDF GRADES FOR MEMBRANES |
| Pellet |
Powder |
Typical Mol Wt, Mw (g/mol)* |
Solution Viscosity, cP** |
| Solef® 6010 |
Solef® 6010 |
320,000 |
330 |
| |
Solef® 1015 |
570,000 |
1,400 |
| |
Solef® 6020 |
700,000 |
2,700 |
Halar® ECTFE
Halar® ECTFE is based on ethylene and chlorotrifluoroethylene. It offers outstanding chemical resistance over a broad temperature range and is stable at pH levels from 1 to 14.
Because of its exceptional chemical resistance, the material cannot be processed using solution phase inversion. Instead, it must be processed at temperatures close to its melting point (200 –240°C) using a TIPS process for hollow fibers. Two grades having different molecular weights and melt temperatures are available.
Key Features
- Outstanding resistance to ozone and chlorine
- Stable at pH levels from 1 to 14
- Limited solubility in organic solvents
- Very good tensile properties
- Low level of extractible
- FDA compliance for selected grades
| HALAR® ECTFE GRADES FOR MEMBRANES |
| Pellet |
Melt Flow Index, g/10 min ASTM D 1238, 275°C |
| Halar® 901 |
1.0 (tested at 2.16 kg) |
| Halar® 902 |
1.0 (tested at 5.0 kg) |
Algoflon® PTFE
Algoflon® PTFE (polytetrafluoroethylene) is an inert, non-toxic polymer with unique performance and processing attributes. It is available in fine coagulated white powders produced by dispersion polymerization, then processed by paste extrusion into a fibrous matrix with structural integrity.
Algoflon® DF powders are easily expanded after extrusion of the polymeric matrix without the use of soluble fillers, foaming agents or chemical additives. This process generates the physical creation of a huge number of small pores in the structure of an object made of PTFE, providing an exciting new level of performance properties.
Key Features |
Typical Applications |
- Outstanding chemical inertness
- Exceptional heat resistance
- Stable at pH levels from 1 to 14
- Optimum dielectric and insulating properties
- Extremely low coefficient of friction
- Self-lubricating
- Self-extinguishing
- Outstanding anti-stick and release properties
- Excellent weathering and aging characteristics
|
- Food and beverage processing
- Gas and liquid microfiltration
- Water treatment
- Industrial filtration (e.g., filter bags, dust collectors)
- Chemically inert fuel-cell membranes and separators
- Garments made from lightweight, waterproof, breathable fabrics
|
Key Benefits
- Suitable for high-temperature applications
- Highly durable for long service life
- Reduced fouling and clogging of equipment
- Optimum resistance to aggressive cleaning programs
| TYPICAL PROPERTIES OF ALGOFLON® DF POWDERS |
| Property |
Test Method |
Units |
| Service Temperature |
|
-260 to 260°C |
| Heat Resistance |
|
Stable up to 260°C 0.001% weight loss per hour at 350°C |
| Chemical Resistance |
ASTM D 543 |
High inertness |
| Solvent Resistance |
ASTM D 543 |
Insoluble up to 300°C |
| Water Absorption |
ASTM D 570 |
0.0% |
| Friction Coefficient |
ASTM D 1894 |
Static = 0.08 Dynamic = 0.06 |
| Thermal Conductivity |
ASTM C 177 |
0.24 W/m°C |
| Flammability |
UL 94 |
V-0 |
| Limiting Oxygen Index |
ASTM D 2683 |
>95% |
| Aging and Weatherability |
|
Stable over 20 years of exposure |
Aquivion(R) PFSA
AquivionTM PFSA (perfluoro sulfonic acid polymer) is a functionalized perfluoro-ionomer produced from vinyl fluoride monomer and sulfonyl fluoride vinyl ether. The polymer’s short, low molecular weight side chains make it unique among ionically conductive perfluoropolymers and impart unique performance advantages.
Typical Membrane Applications |
Typical Dispersion Applications |
- Polymer electrolyte fuel cells (PEFC)
- Electrolyzers
- Gas humidification and pervaporation systems
- Metal-ion recovery cells (Donnan dialysis)
|
- Surface modifier for membrane filtration devices
- Super acid catalyst systems
- Electrochemical sensors
- Cationic exchange resins
- Electro-active polymers
- Drug release devices
|
Key Features
- Higher crystallinity for improved mechanical properties
- Enhanced proton (and also Li+, Na+, K+) conductivity
- Best-in-class ion conductivity, especially at high temperatures and low humidity
- Very high functionality combined with excellent thermo-chemical resistance
- Lower equivalent weight than competitive polymers
- Shorter side chains than other ionically conductive perfluoropolymers
- Unique combination of powerful functionality and excellent thermo-chemical resistance
| AQUIVIONTM PFSA MEMBRANES AND DISPERSION |
| |
Equivalent Weight, g/mol SO3H |
Typical Thickness, microns |
Typical Concentration, % ionomer |
Typical Solvents |
| Membrane |
| AquivionTM E79 |
790 |
25-200 |
|
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| AquivionTM E87 |
870 |
25-200 |
|
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| Dispersion |
| AquivionTM D83 |
830 |
|
6-20 |
Water 1-Proponal 2-Proponal |
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